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We use hand tools on a daily basis at home and at work, whether for hanging a picture, opening a bag of milk or performing tasks at work. Prolonged use of "non-optimal" hand tools can often be linked to Repetitive Strain Injuries (RSIs). The following are reasons hand tools can lead to RSIs or discomfort:
 
Result in repetitive or static hand work
Require awkward postures
Have sharp edges
Are heavy & unsuspended
Exert force to the hand
Vibrate
Have a poor handle design
Are improper tool for the task
 
Hand tools should fit the characteristics of the user and be suitable for the task. The handle of the tool should fit the dimension of the hand and optimize the users own strength and motion capabilities. As working populationâs range in size, so must the tools being used. The following criteria should be evaluated before selecting a tool for a job:
   
Tool dimensions: size, weight & shape
Posture required for use
Tool handle design
Vibration, exhaust emissions and/or torque reaction forces
Worker characteristics
 
As the handle of a tool is the interface between the tool and the user, the design of the handle can contribute significantly to the effectiveness of the tool. The grip of a tool will often dictate its use. For instance, smaller tools with a precision grip are often used in fine manipulation tasks. Tools that allow for a power grip are better to exert force. Thus, the relationship between handle size and hand size is important. If the handle is too long for the hand, increased force will be placed on the wrist joint. If the handle is too small, pressure points can occur in the muscle tissues of the hand and fingers.

When evaluating a hand tool, it is important to assess if the tool is promoting awkward postures of the hand, arm and back. The wrist should be kept straight to avoid overexertion of tissues, tendons, nerves and blood vessels. A tool causing awkward postures may be deficient in the grip, size or may be an improper choice for the task.

It is always best when selecting a tool that the user be considered first and foremost. Approximately 92% of the population is right handed, however that does not mean that the remaining 8% of the population should be ignored. Hand tools should be selected so that they can be used with the right or left hand and accommodate the size and shape of the hand.

 
The following are several general design rules for hand tools:
   
Push or pull in the direction of the forearm, keeping the wrist straight
Provide good coupling between hand and handle by shape and friction
Avoid pressure and pinch points in the handle
Use rounded and padded surfaces
Avoid tools that transmit vibration to the hand
Do not operate tools frequently and forcefully by the hand
 
 
(Kroemer et al., 2001)

With increases in workload and repetitive work it is essential that we use the proper tools. For a free Ergonomic Tool Evaluation Audit contact ERGO Inc.

 
 
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